Production identity
- Target finished yield
- 5 kg · approximately 166.667 portions at 30 g
- Reference ratio
- Finished mass ÷ declared primary-input basis (batch reference ratio): 100.0% (5 kg declared primary input → 5 kg finished target)
- Total formula input
- 5 kg before trim, evaporation, absorption or transfer loss
- Time
- 15 min active · 30 min total
- Equipment
- nonreactive container · whisk · scale
- U.S. major allergens intentionally present
- None intentionally declared in the formula; supplier labels and cross-contact still require verification.
- Additional sensitivity note
- None listed.
- Holding / service
- Refrigerate at 41°F / 5°C or below; agitate before service because spices settle. This is a flavor sauce, not a shelf-stable preservation formula.
Formula — 1× target batch
| Ingredient | Weight | Specification |
|---|---|---|
| Cider vinegar | 3 kg | |
| Water | 1.25 kg | |
| Brown sugar | 350 g | |
| Kosher salt | 180 g | |
| Crushed red pepper | 90 g | |
| Black pepper | 70 g | |
| Hot sauce | 50 g | |
| Garlic | 10 g | finely grated |
Scaling table
Use the input-percentage column to audit transcription. The ½× and 2× columns scale ingredient mass only; process capacity must be revalidated.
| Ingredient | % of input mass | ½× | 1× | 2× |
|---|---|---|---|---|
| Cider vinegar | 60.00% | 1.5 kg | 3 kg | 6 kg |
| Water | 25.00% | 625 g | 1.25 kg | 2.5 kg |
| Brown sugar | 7.00% | 175 g | 350 g | 700 g |
| Kosher salt | 3.60% | 90 g | 180 g | 360 g |
| Crushed red pepper | 1.80% | 45 g | 90 g | 180 g |
| Black pepper | 1.40% | 35 g | 70 g | 140 g |
| Hot sauce | 1.00% | 25 g | 50 g | 100 g |
| Garlic | 0.20% | 5 g | 10 g | 20 g |
Ingredient weights scale arithmetically; pan geometry, heat input, evaporation, fryer recovery, mixing shear, proofing/bake behavior and holding capacity do not. Revalidate process whenever batch size or equipment changes.
Method
Dissolve sugar and salt in a measured portion of warm water, then cool that solution before combining with vinegar.
Whisk in vinegar, peppers, hot sauce and garlic; do not boil away the volatile vinegar character.
Rest refrigerated so pepper extraction begins, then agitate and taste again before service.
Measure final weight and correct only with the documented vinegar/water ratio if evaporation or transfer loss occurred.
Label as refrigerated sauce and keep the service bottle small enough to turn over quickly.
Working numbers
- Finished yield: 5.0 kg
- Vinegar = 60% of formula
- No heat reduction is used
- Refrigerated product; no shelf-stability claim
Production verification
- Record actual finished batch weight before portioning; compare with target and investigate material variance.
- Record actual portion count and portion mass during service rather than inferring count from target yield.
- Verify current supplier labels for major allergens and document cross-contact limits of the actual station/equipment.
- Record the process/temperature checkpoints that are critical to this formula under the venue’s approved food-safety procedure.
- Taste or otherwise evaluate the formula at its actual service temperature and after the realistic hold/travel interval.
Batch record: target yield ____ · actual yield ____ · actual portions ____ · critical process checkpoints ____ · service hold ____ · waste/rework ____ · sensory result ____ · corrective action ____.
Sensory standard
Sharp clean vinegar aroma, pepper heat, enough sugar to round the edges without reading as sweet barbecue sauce.
Evaluate the control batch at pickup and again after the realistic handoff or hold. The written standard should describe the point at which the formula is still sellable and the point at which it must be remade, repurposed under an approved plan or discarded.
Failure laboratory
| Failure | Likely mechanism | Correction |
|---|---|---|
| One-dimensional sourness | Salt/sugar/pepper extraction is insufficient | Recheck measured balance after a refrigerated rest. |
| Inconsistent heat bottle to bottle | Pepper solids settled | Agitate before portioning and use repeatable service bottles. |
Version control
KECB professional training formula; validate local regulatory requirements, supplier specifications and venue procedures before production. A measured correction to the recipe becomes a documented formula revision after a controlled test; do not let different cooks maintain invisible personal versions.