Professional production formula · Stocks

Brown Beef Stock

Weight-first production formula with scaling math, method, yield verification, service controls, sensory endpoint and defect recovery.

10 kgtarget finished yield
40target portions
45 minactive time
600 mintotal process

Production identity

Target finished yield
10 kg · approximately 40 portions at 250 g
Reference ratio
Finished mass ÷ extraction primary input (reference ratio; not edible-portion yield): 125.0% (8 kg declared primary input → 10 kg finished target)
Total formula input
24.484 kg before trim, evaporation, absorption or transfer loss
Time
45 min active · 600 min total
Equipment
roasting pans · 20 L stockpot · chinois · scale
U.S. major allergens intentionally present
None intentionally declared in the formula; supplier labels and cross-contact still require verification.
Additional sensitivity note
None listed.
Holding / service
Cool rapidly; refrigerate ≤41°F / 5°C.

Raw-animal-food control: where this formula includes raw animal food, use the current authority-approved cooking time/temperature and the venue’s approved procedure. Sensory doneness never substitutes for a required food-safety endpoint.

Formula — 1× target batch

IngredientWeightSpecification
Beef/veal bones and trim8 kgsawn for extraction; dry surface
Water14 kgcold
Onion1 kgrough cut
Carrot600 grough cut
Celery500 grough cut
Tomato paste250 g
Neutral oil100 g
Bay leaf4 g
Thyme20 g
Peppercorn10 g

Scaling table

Use the input-percentage column to audit transcription. The ½× and 2× columns scale ingredient mass only; process capacity must be revalidated.

Ingredient% of input mass½×
Beef/veal bones and trim32.67%4 kg8 kg16 kg
Water57.18%7 kg14 kg28 kg
Onion4.08%500 g1 kg2 kg
Carrot2.45%300 g600 g1.2 kg
Celery2.04%250 g500 g1 kg
Tomato paste1.02%125 g250 g500 g
Neutral oil0.41%50 g100 g200 g
Bay leaf0.02%2 g4 g8 g
Thyme0.08%10 g20 g40 g
Peppercorn0.04%5 g10 g20 g

Ingredient weights scale arithmetically; pan geometry, heat input, evaporation, fryer recovery, mixing shear, proofing/bake behavior and holding capacity do not. Revalidate process whenever batch size or equipment changes.

Method

  1. Roast bones in a single practical layer until deeply browned without blackening; rotate pans only as equipment profile requires.

  2. Brown mirepoix separately or alongside near the end; cook tomato paste until brick-red and aromatic.

  3. Deglaze browned fond into the stockpot. Add cold water and bring up slowly; skim before adding aromatics.

  4. Maintain a bare simmer for a long extraction, replenishing only enough water to keep solids appropriately covered.

  5. Strain, defat, weigh, reduce to 10 kg if necessary, then cool rapidly.

Working numbers

  • Target finished yield: 10 kg
  • Bones browned, not charred
  • Bare simmer throughout extraction
  • Final concentration is controlled by weight, not time alone

Production verification

  • Record actual finished batch weight before portioning; compare with target and investigate material variance.
  • Record actual portion count and portion mass during service rather than inferring count from target yield.
  • Verify current supplier labels for major allergens and document cross-contact limits of the actual station/equipment.
  • Record the process/temperature checkpoints that are critical to this formula under the venue’s approved food-safety procedure.
  • Taste or otherwise evaluate the formula at its actual service temperature and after the realistic hold/travel interval.

Batch record: target yield ____ · actual yield ____ · actual portions ____ · critical process checkpoints ____ · service hold ____ · waste/rework ____ · sensory result ____ · corrective action ____.

Sensory standard

Deep roasted-meat aroma, clean gelatinous body, dark brown without burnt bitterness or excessive grease.

Evaluate the control batch at pickup and again after the realistic handoff or hold. The written standard should describe the point at which the formula is still sellable and the point at which it must be remade, repurposed under an approved plan or discarded.

Failure laboratory

FailureLikely mechanismCorrection
Bitter stockBones, mirepoix or tomato paste burnedDiscard burned material; roast to deep brown, not black.
Greasy/emulsifiedBoiled aggressivelyReduce convection and skim/defat appropriately.

Version control

KECB professional training formula; validate local regulatory requirements, supplier specifications and venue procedures before production. A measured correction to the recipe becomes a documented formula revision after a controlled test; do not let different cooks maintain invisible personal versions.

Shared production discipline: Production planning, shelf life, labeling & quality control

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